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LZKL型立式真空清洗爐
 
產品簡介

YW-ZKL系列真空清洗爐適用(yong)于(yu)化纖(xian)行業(ye)(ye)的滌綸(lun)(lun)、錦綸(lun)(lun)和丙綸(lun)(lun)生產用(yong)的組(zu)件、噴絲板(ban)、過濾(lv)芯等清潔(jie)處理,也適用(yong)于(yu)塑料擠出行業(ye)(ye)的模具清潔(jie)之用(yong)。

該設備利用高分(fen)子聚(ju)(ju)合物(wu)在300度(du)左右(you)時可(ke)熔融,高于300度(du)隔絕(jue)空(kong)氣(qi)可(ke)裂解焦化(hua)(hua)(hua),高于400度(du)在有(you)少量空(kong)氣(qi)的(de)(de)(de)(de)環境(jing)中可(ke)完全氧化(hua)(hua)(hua)的(de)(de)(de)(de)特性(xing),先將粘有(you)高分(fen)子污物(wu)的(de)(de)(de)(de)工件(jian)加(jia)熱到(dao)300度(du)(根據工藝要求擬定),使工件(jian)上數量較多的(de)(de)(de)(de)高分(fen)子聚(ju)(ju)合物(wu)熔化(hua)(hua)(hua)后(hou)流淌到(dao)爐膛下部(bu)的(de)(de)(de)(de)收集容器內,然后(hou)再(zai)將爐溫升到(dao)400-500度(du),同(tong)時打開真(zhen)空(kong)泵,并通入少量新鮮空(kong)氣(qi),使剩余的(de)(de)(de)(de)聚(ju)(ju)合物(wu)充(chong)分(fen)氧化(hua)(hua)(hua),生(sheng)成(cheng)的(de)(de)(de)(de)二氧化(hua)(hua)(hua)碳,經水噴(pen)淋后(hou)通過水環式真(zhen)空(kong)泵抽吸,和水一(yi)起排出爐外。

該系列真空(kong)清(qing)洗(xi)爐均采用不(bu)銹鋼(gang)電熱(re)(re)管真空(kong)爐膛內直接加熱(re)(re),密封(feng)部位均采用耐高溫(wen)密封(feng)圈,不(bu)需水(shui)(shui)冷卻保護,所以,該設備加熱(re)(re)功(gong)率(lv)小,熱(re)(re)效率(lv)高,升(sheng)溫(wen)速度(du)快,溫(wen)度(du)均勻性(xing)好(hao),加熱(re)(re)器(qi)檢查維修方便,較爐外帶(dai)式加熱(re)(re)器(qi)加熱(re)(re)節電40%,節水(shui)(shui)60%,并且(qie),克服了由(you)于水(shui)(shui)冷卻導致的爐內溫(wen)度(du)均勻性(xing)差,局部清(qing)洗(xi)效果(guo)不(bu)好(hao)等缺陷。該設備具有完整的自動化工(gong)作性(xing)能(neng),只(zhi)要對程序(xu)(xu)溫(wen)度(du)控制儀輸入擬(ni)定的工(gong)作程序(xu)(xu),設備即能(neng)進行(xing)自動化清(qing)洗(xi)工(gong)作,中途無需人工(gong)操作,并具有超溫(wen)、缺相(xiang)和斷水(shui)(shui)或低水(shui)(shui)壓報警功(gong)能(neng)。

該系列(lie)真(zhen)空清(qing)洗(xi)爐(lu)均(jun)(jun)采(cai)用不(bu)銹(xiu)鋼電熱(re)管真(zhen)空爐(lu)膛內直接(jie)加(jia)熱(re),密封部位均(jun)(jun)采(cai)用耐(nai)高溫(wen)密封圈,不(bu)需水冷卻(que)保護,所(suo)以,該設備加(jia)熱(re)功率小,熱(re)效率高,升溫(wen)速度快,溫(wen)度均(jun)(jun)勻性好,加(jia)熱(re)器(qi)檢查(cha)維修方便,較爐(lu)外帶式加(jia)熱(re)器(qi)加(jia)熱(re)節電40%,節水60%,并且,克服了由(you)于水冷卻(que)導致的爐(lu)內溫(wen)度均(jun)(jun)勻性差,局部清(qing)洗(xi)效果不(bu)好等缺陷。

該設備具有完(wan)整的自動(dong)化工作性(xing)能(neng),只要(yao)對程序溫度控制儀輸(shu)入擬定的工作程序,設備即能(neng)進行(xing)自動(dong)化清洗工作,中途無需人工操作,并(bing)具有超溫、缺相(xiang)和(he)斷水(shui)或低水(shui)壓報警功能(neng)。

主要技術參數

型號
爐膛尺寸
外型尺寸
使用功率kw
加熱/真空泵
真空度MPa
耗水量
m/h3
控制精度
±℃
LZKL-A
Φ500×600
1200×1800×2100
18/22.2
-0.07-0.085
0.23
2
LZKL-B
Φ600×800
2200×2000×2300
21/2.2
-0.07-0.085
0.23
2
LZKL-C
Φ800×1000
2600×2300×2500
27/3
-0.07-0.085
0.28
2
LZKL-D
Φ1000×1200
2800×2500×2700
32/4
-0.07-0.085
0.45
2
JZKL-A
600×400×400
1600×1200×1000
18/2.2
-0.07-0.085
0.23
2
JZKL-B
800×600×600
1800×1300×1100
21/3
-0.07-0.085
0.28
2
JZKL-C
1000×800×600
2100×1500×1300
27/3
-0.07-0.085
0.28
2
JZKL-D
1200×800×800
2100×1500×1600
32/4
-0.07-0.085
0.45
2
WZKL-A
Φ500×600
2000×1000×1300
18/2.2
-0.07-0.085
0.23
2
WZKL-B
Φ600×900
2400×1100×1600
21/2.2
-0.07-0.085
0.23
2
WZKL-C
Φ800×1100
2600×1200×1800
27/3
-0.07-0.085
0.28
2
WZKL-D
Φ1000×1500
2800×1400×2000
32/4
-0.07-0.085
0.45
2
WZKL-T
Φ2000×4800
10000×5000×5000
360/7.5
-0.07-0.085
0.70
2

The stove is suitable to clean the sets, spinneret and filter core which are used in the producing of terylene, Chinlon and polypropylene in chemical fiber industry. It can also be used to clean the die in plastics extrusion industry.
Based on the high polymer characters such as melting around 300℃, fissioning and coking above 300℃, and oxidizing above 400℃ with a little air, the work pieces adhered with high polymer dirt, firstly, should be heated up to 300℃ to melt these high polymers and make them drip to the collector below the hearth. And then, have the remainder polymer sufficiently oxygenated by heating the stove up to 400-500℃ and turn on the vacuum pump to absorb a little fresh air at the same time. After sprayed by the water, the resultant carbon dioxide will be ejected out together with the water by water-circle vacuum pump. 
These stoves are all made of stainless steel electrical heating tube heated in the vacuum hearth, and all the sealing parts apply high temperature-resistant seal rings. As a result, they are provided with many advantages such as low heat-up power, high thermal efficiency, fast heating up, even temperature distribution, convenience in maintenance, 40% electricity power saving and 60% water saving. And they have also overcomed the shortcomings of bad homogeneity of the temperature in the stove and poor cleaning effects in some location, which result from the water cooling. 
In addition, they can do the cleaning job automatically by inputting the program into the temperature controller without manual operation. They also have the features of exceeding temperature, open phase, water break-off and warning ability to low water pressure. 

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